2nd Class Boiler Operator

Job Description:

Key Responsibilities

• Boiler Operations:

  • Independently operate and monitor high-pressure IBR (Indian Boiler Regulations) steam boilers (e.g., AFBC, oil/gas-fired, WHRB) as per the Standard Operating Procedures (SOPs).
  • Manage boiler start-up, shutdown, and emergency procedures safely and efficiently.
  • Maintain desired steam pressure, temperature, and flow rates to support continuous chemical plant operations.
  • Conduct regular rounds of the boiler house and utility areas to monitor equipment performance.

• Monitoring and Record-Keeping:

  • Meticulously log all operational parameters, including fuel consumption, steam generation, water levels, and flue gas temperature in the boiler logbook.
  • Monitor and operate auxiliary equipment such as air compressors, cooling towers, and DM (Demineralized) water plants.
  • Ensure all readings and records are accurate and maintained in compliance with the Indian Boilers Act, 1923, and Gujarat Boiler Rules.

• Maintenance and Troubleshooting:

  • Perform routine and preventive maintenance on boilers and their auxiliaries, including cleaning, lubrication, and minor repairs.
  • Assist the maintenance team during scheduled shutdowns and major overhauls.
  • Promptly identify and report any malfunctions, leaks, or abnormal conditions to the Shift In-charge or Utility Engineer.
  • Manage boiler blowdown procedures to control the concentration of total dissolved solids (TDS).

• Safety and Compliance:

  • Strictly adhere to all plant safety protocols, work permit systems, and PPE (Personal Protective Equipment) requirements.
  • Ensure compliance with all provisions of the Indian Boilers Act, 1923, and the Gujarat Boiler Rules.
  • Participate actively in safety drills, emergency response training, and safety committee meetings.
  • Maintain excellent housekeeping in the boiler and utility areas (5S principles).

• Water Chemistry:

  • Monitor boiler feed water and boiler drum water parameters.
  • Coordinate with the water treatment plant operator to ensure the quality of feed water and dosing of required chemicals.